Showing posts with label IAEA. Show all posts
Showing posts with label IAEA. Show all posts

Monday, December 5, 2011

Regulatory Assessment of Safety Culture—Not Made in U.S.A.

Last February, the International Atomic Energy (IAEA) hosted a four-day meeting of regulators and licensees on safety culture.*  “The general objective of the meeting [was] to establish a common opinion on how regulatory oversight of safety culture can be developed to foster safety culture.”  In fewer words, how can the regulator oversee and assess safety culture?

While no groundbreaking new methods for evaluating a nuclear organization’s safety culture were presented, the mere fact there is a perception that oversight methods need to be developed is encouraging.  In addition, outside the U.S., it appears more likely that regulators are expected to engage in safety culture oversight if not formal regulation.

Representatives from several countries made presentations.  The NRC presentation discussed the then-current status of the effort that led to the NRC safety culture policy statement announced in June.  The presentations covering Belgium, Bulgaria, Indonesia, Romania, Switzerland and Ukraine described different efforts to include safety culture assessment into licensee evaluations.

Perhaps the most interesting material was a report on an attendee survey** administered at the start of the meeting.  The survey covered “national regulatory approaches used in the oversight of safety culture.” (p.3) 18 member states completed the survey.  Following are a few key findings:

The states were split about 50-50 between having and not having regulatory requirements related to safety culture. (p. 7)  The IAEA is encouraging regulators to get more involved in evaluating safety culture and some countries are responding to that push.

To minimize subjectivity in safety culture oversight, regulators try to use oversight practices that are transparent,  understandable, objective, predictable, and both risk-informed and performance-based. (p. 13)  This is not news but it is a good thing; it means regulators are trying to use the same standards for evaluating safety culture as they use for other licensee activities.

Licensee decision-making processes are assessed using observations of work groups, probabilistic risk analysis, and during the technical inspection. (p. 15)  This seems incomplete or even weak to us.  In-depth analysis of critical decisions is necessary to reveal the underlying assumptions (the hidden, true culture) that shape decision-making.

Challenges include the difficulty in giving an appropriate priority to safety in certain real-time decision making situations and the work pressure in achieving production targets/ keeping to the schedule of outages. (p. 16)  We have been pounding the drum about goal conflict for a long time and this survey finding simply confirms that the issue still exists.

Bottom Line

The meeting was generally consistent with our views.  Regulators and licensees need to focus on cultural artifacts, especially decisions and decision making, in the short run while trying to influence the underlying assumptions in the long run to reduce or eliminate the potential for unexpected negative outcomes.



**  A. Kerhoas, "Synthesis of Questionnaire Survey."

Thursday, March 3, 2011

Safety Culture in the DOE Complex

This post reviews a Department of Energy (DOE) effort to provide safety culture assessment and improvement tools for its own operations and those of its contractors.

Introduction

The DOE is responsible for a vast array of organizations that work on DOE’s programs.  These organizations range from very small to huge in size and include private contractors, government facilities, specialty shops, niche manufacturers, labs and factories.  Many are engaged in high-hazard activities (including nuclear) so DOE is interested in promoting an effective safety culture across the complex.

To that end, a task team* was established in 2007 “to identify a consensus set of safety culture principles, along with implementation practices that could be used by DOE . . .  and their contractors. . . . The goal of this effort was to achieve an improved safety culture through ISMS [Integrated Safety Management System] continuous improvement, building on operating experience from similar industries, such as the domestic and international commercial nuclear and chemical industries.”  (Final Report**, p. 2)

It appears the team performed most of its research during 2008, conducted a pilot program in 2009 and published its final report in 2010.  Research included reviewing the space shuttle and Texas City disasters, the Davis-Besse incident, works by gurus such as James Reason, and guidance and practices published by NASA, NRC, IAEA, INPO and OSHA.

Major Results

The team developed a definition of safety culture and described a process whereby using organizations could assess their safety culture and, if necessary, take steps to improve it.

The team’s definition of safety culture:

“An organization’s values and behaviors modeled by its leaders and internalized by its members, which serve to make safe performance of work the overriding priority to protect the workers, public, and the environment.” (Final Report, p. 5)

After presenting this definition, the report goes on to say “The Team believes that voluntary, proactive pursuit of excellence is preferable to regulatory approaches to address safety culture because it is difficult to regulate values and behaviors. DOE is not currently considering regulation or requirements relative to safety culture.” (Final Report, pp. 5-6)

The team identified three focus areas that were judged to have the most impact on improving safety and production performance within the DOE complex: Leadership, Employee/Worker Engagement, and Organizational Learning. For each of these three focus areas, the team identified related attributes.

The overall process for a using organization is to review the focus areas and attributes, assess the current safety culture, select and use appropriate improvement tools, and reinforce results. 

The list of tools to assess safety culture includes direct observations, causal factors analysis (CFA), surveys, interviews, review of key processes, performance indicators, Voluntary Protection Program (VPP) assessments, stream analysis and Human Performance Improvement (HPI) assessments.***  The Final Report also mentioned performance metrics and workshops. (Final Report, p. 9)

Tools to improve safety culture include senior management commitment, clear expectations, ISMS training, managers spending time in the field, coaching and mentoring, Behavior Based Safety (BBS), VPP, Six Sigma, the problem identification process, and HPI.****  The Final Report also mentioned High Reliability Organization (HRO), Safety Conscious Work Environment (SCWE) and Differing Professional Opinion (DPO). (Final Report, p. 9)  Whew.

The results of a one-year pilot program at multiple contractors were evaluated and the lessons learned were incorporated in the final report.

Our Assessment

Given the diversity of the DOE complex, it’s obvious that no “one size fits all” approach is likely to be effective.  But it’s not clear that what the team has provided will be all that effective either.  The team’s product is really a collection of concepts and tools culled from the work of outsiders, combined with DOE’s existing management programs, and repackaged as a combination of overall process and laundry lists.  Users are left to determine for themselves exactly which sub-set of tools might be useful in their individual situations.

It’s not that the report is bad.  For example, the general discussion of safety culture improvement emphasizes the importance of creating a learning organization focused on continuous improvement.  In addition, a major point they got right was recognizing that safety can contribute to better mission performance.  “The strong correlation between good safety performance with good mission performance (or productivity or reliability) has been observed in many different contexts, including industrial, chemical, and nuclear operations.” (Final Report, p. 20)

On the other hand, the team has adopted the works of others but does not appear to recognize how, in a systems sense, safety culture is interwoven into the fabric of an organization.  For example, feedback loops from the multitude of possible interventions to overall safety culture are not even mentioned.  And this is not a trivial issue.  An intervention can provide an initial boost to safety culture but then safety culture may start to decay because of saturation effects, especially if the organization is hit with one intervention after another.

In addition, some of the major, omnipresent threats to safety culture do not get the emphasis they deserve.  Goal conflict, normalization of deviance and institutional complacency are included in a list of issues from the Columbia, Davis-Besse and Texas City events (Final Report, p. 13-15) but the authors do not give them the overarching importance they merit.  Goal conflict, often expressed as safety vs mission, should obviously be avoided but its insidiousness is not adequately recognized; the other two factors are treated in a similar manner. 

Two final picky points:  First, the report says it’s difficult to regulate behavior.  That’s true but companies and government do it all the time.  DOE could definitely promulgate a behavior-based safety culture regulatory requirement if it chose to do so.  Second, the final report (p. 9) mentions leading (vs lagging) indicators as part of assessment but the guidelines do not provide any examples.  If someone has some useful leading indicators, we’d definitely like to know about them. 

Bottom line, the DOE effort draws from many sources and probably represents consensus building among stakeholders on an epic scale.  However, the team provides no new insights into safety culture and, in fact, may not be taking advantage of the state of the art in our understanding of how safety culture interacts with other organizational attributes. 


*  Energy Facility Contractors Group (EFCOG)/DOE Integrated Safety Management System (ISMS) Safety Culture Task Team.

**  J. McDonald, P. Worthington, N. Barker, G. Podonsky, “EFCOG/DOE ISMS Safety Culture Task Team Final Report”  (Jun 4, 2010).

***  EFCOG/DOE ISMS Safety Culture Task Team, “Assessing Safety Culture in DOE Facilities,” EFCOG meeting handout (Jan 23, 2009).

****  EFCOG/DOE ISMS Safety Culture Task Team, “Activities to Improve Safety Culture in DOE Facilities,” EFCOG meeting handout (Jan 23, 2009).

Monday, June 28, 2010

Can Safety Culture Be Regulated? (Part 1)

One of our recent posts questioned whether safety culture is measurable.  Now we will slide out a bit further on a limb and wonder aloud if safety culture can be effectively regulated.  We are not alone in thinking about this.  In fact, one expert has flatly stated “Since safety culture cannot be ‘regulated’, appraisal of the safety culture in operating organizations becomes a major challenge for regulatory authorities.“*

The recent incidents in the coal mining and oil drilling industries reinforce the idea that safety culture may not be amenable to regulation in the usual sense of the term, i.e., as compliance with rules and regulations based on behavior or artifacts that can be directly observed and judged.  The government can count regulatory infractions and casually observe employees, but can it look into an organization, assess what is there and then, if necessary, implement interventions that can be defended to the company, Congress and the public?

There are many variables, challenges and obstacles to consider in the effective regulation of safety culture.  To facilitate discussion of these factors, I have adapted the Rumsfeld (yes, that one) typology** and sorted some of them into “known knowns”, “unknown knowns”, and “unknown unknowns.”  The set of factors listed is intended to be illustrative and not claimed to be complete.

Known Knowns

These are factors that are widely believed to be important to safety culture and are amenable to assessment in some robust (repeatable) and valid (accurate) manner.  An adequate safety culture will not long tolerate sub-standard performance in these areas.  Conversely, deficient performance in any of these areas will, over time, damage and degrade a previously adequate safety culture.  We’re not claiming that these factors will always be accurately assessed but we’ll argue that it should be possible to do so.

Corrective action program (CAP)

This is the system for fixing problems.  Increasing corrective action backlogs, repeated occurrences of the same or similar problems, and failure to address the root causes of problems are signs that the organization can’t or won’t solve its problems.  In an adequate safety culture, the organization will fix the current instance of a problem and take steps to prevent the same or similar problems from recurring in the future.

Process reviews

The work of an organization gets done by implementing processes.  Procedural deficiencies, workarounds, and repeated human errors indicate an organization that can’t or won’t align its documented work processes with the way work is actually performed.  An important element of safety culture is that employees have confidence in procedures and processes. 

Self assessments

An adequate safety culture is characterized by few, if any, limits on the scope of assessments or the authority of assessors.  Assessments do not repeatedly identify the same or similar opportunities for improvement or promote trivial improvements (aka “rearranging the deck chairs”).  In addition, independent external evaluations are used to confirm the findings and recommendation of self assessments.

Management commitment

In an adequate safety culture, top management exhibits a real and visible commitment to safety management and safety culture.  Note that this is more limited than the state of overall management competence, which we’ll cover in part 2.

Safety conscious work environment (SCWE)

Are employees willing to make complaints about safety-related issues?  Do they fear retribution if they do so?  Are they telling the truth to regulators or surveyors?  In an adequate safety culture, the answers are “yes,” “no” and “yes.”  We are not convinced that SCWE is a true "known known" given the potential issues with the methods used to assess it (click the Safety Culture Survey label to see our previous comments on surveys and interviews) but we'll give the regulator the benefit of the doubt on this one.

A lot of information can be reliably collected on the “known knowns.”  For our purpose, though, there is a single strategic question with respect to them, viz., do the known knowns provide a sufficient dataset for assessing and regulating an organization’s safety culture?  We’ll hold off answering that question until part 2 where we’ll review other factors we believe are important to safety culture but cannot be assessed very well, if at all, and the potential for factors or relationships that are important to safety culture but we don’t even know about.

* Annick Carnino, "Management of Safety, Safety Culture and Self Assessment," Top Safe, 15-17 April 1998, Valencia, Spain.  Ms. Carnino is the former Director, Division of Nuclear Installation Safety, International Atomic Energy Agency.  This is a great paper, covering every important aspect of safety management, and reads like it was recently written.  It’s hard to believe it is over ten years old.

** NATO HQ, Brussels, Press Conference by U.S. Secretary of Defense Donald Rumsfeld, June 6, 2002. The exact quote: “There are known unknowns. That is to say, there are things we now know we don’t know. But there are also unknown unknowns.  These are the things we do not know we don’t know.”  Referenced by Errol Morris in a New York Times Opinionator article, “The Anosognosic’s Dilemma: Something’s Wrong but You’ll Never Know What It Is (Part 1)”, June 20, 2010.